Orders per day
3000 to 4000 orders per day
SKUS and Items per order
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Prerequisites
Increff wms sprint 67 deployment
Initial setup
Creating pre pack staging locations in system. One pre-pack staging location means area for putting boxes of one order.
Please keep your locations space according to your average order size.
We allow creating Aisles and Locations for pre-pack staging area.
suggested Suggested is one Aisle should have upto 300 100 locations.
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Workflow
Creating pick order groups
One pick order group can have upto 600 line item.
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All these options are made keeping in mind that mostly what is going to be shipped together will also be picked together so it can stay closer in pre-pack staging area.
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supervisor
Pick Order Group screen
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Supervisor can also use jasper reports to select the orders and then upload here to create the pick order group.
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Releasing
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pick list for pick order group
Supervisor will release the picklist pick list for a pick order group.
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Generating
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Pack Box IDs for orders
Bulk packing screen to be used to print box id Pack Box ID stickers for all orders in a pick order group.
As Is process.
Here we are generating box Ids Pack Box IDs before-hand only so we can use these pack boxes Pack Boxes for pigeonholing and consolidation after picking via pick-order-group.
Supervisor can use Outwards: Order Status Report - OMS → to search the orders for the external pick order group .
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code, and select the filter for the orders not associated with pre-pack staging locations.
They will get the orders which are added in pick order group and no boxes are not put-awayed in the location.
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Placing boxes for orders on pre-pack staging area
Once the boxes are stickersstickered, operators the operator will put the empty boxes on pre-pack staging locations.
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Seeing the pick pendency and deciding where to start from
Pickers will use the bulk pick pending screen to see where all picking is there for assigned pick - order - group.
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Picking using pick order groups
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Select batch picking from top right for batch picking.
Input the pick - order - group id in picking screen code in the Bulk Pick Item screen, then scan the any location to start the picking.
Sorting
For sorting we have given option to do single-level sorting or a multi-level sorting.
Multi-level sorting is more efficient is there are more number of orders to be sorted which are placed in multiple aisles.
If all boxes of a pick order group are nearby places only then no need of multi-sorting.
Assuming all items coming for sorting are pick order group wise.
Multi-level sorting (first sort)
Operator can enable a toggle from top-right corner to enable multi-level sorting option where only input is itemCodeitem code.
Physically there will be one box for 1 one aisle.
Operators can scan the item code and see the in which Aisle the order is placed.
they They can put the item in box for relevant aisle. (no need to scan box idPack Box ID)
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Single-sort or second sort for multi-level.
Operator will scan the item code system will show the order IdOrder ID, and if the any location where the order’s box is placesplaced. The operator can scan the box id Pack Box ID in that location to confirm.
If doing multi-level sorting then, items segregated from previous step can now be sorted to put into respective locations.
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Closing boxes
operator Operator will use bulk packing screen to close the pack box once they see the box is full. or Or they will see a popup in sorting if all items of the order have reached the pack box.
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As there could be delay in adding items to pack boxes and closing the box, operator will have to scan all the items to confirm that all items are preset.
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Viewing pre-pack staging locations status
Operators can use this screen to see what all pack boxes are there on pre-pack staging locations which are eligible for making the invoices
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Weight capturing
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Invoicing
As is.Scan all the boxes to generate the system invoice and mark boxes as invoiced.
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