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Initial setup
Creating pre pack staging locations in system.
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Suggested is one Aisle should have upto 300 locations.
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Workflow
Creating pick order groups
One pick order group can have upto 600 line item.
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All these options are made keeping in mind that mostly what is going to be shipped together will also be picked together so it can stay closer in pre-pack staging area.
Pick Order Group screen
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Supervisor can also use jasper reports to select the orders and then upload here to create the pick order group.
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Releasing pick list for pick order group
Supervisor will release the pick list for a pick order group.
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Generating Pack Box IDs for orders
Bulk packing screen to be used to print Pack Box ID stickers for all orders in a pick order group.
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They will get the orders which are added in pick order group and no boxes are not put-awayed in the location.
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Placing boxes for orders on pre-pack staging area
Once the boxes are stickered, the operator will put the empty boxes on pre-pack staging locations.
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Seeing the pick pendency and deciding where to start from
Pickers will use the bulk pick pending screen to see where all picking is there for assigned pick order group.
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Picking using pick order groups
Select batch picking from top right for batch picking.
Input the pick order group code in the Bulk Pick Item screen, then scan the any location to start the picking.
Sorting
For sorting we have given option to do single-level sorting or a multi-level sorting.
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If doing multi-level sorting then, items segregated from previous step can now be sorted to put into respective locations.
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Closing boxes
Operator will use bulk packing screen to close the pack box once they see the box is full. Or they will see a popup in sorting if all items of the order have reached the pack box.
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As there could be delay in adding items to pack boxes and closing the box, operator will have to scan all the items to confirm that all items are preset.
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Viewing pre-pack staging locations status
Operators can use this screen to see what all pack boxes are there on pre-pack staging locations which are eligible for making the invoices
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Weight capturing
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Invoicing
Scan all the boxes to generate the system invoice and mark boxes as invoiced.
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